Assessor Resource

RIIPSM306D
Supply molten metal and additives to furnaces

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes a participant’s skills and knowledge required to supply molten metal and additives to furnaces in Metalliferous mining.

This unit is appropriate for those working in operational roles.

Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between states, territories, and industry sectors. Relevant information must be sourced prior to application of the unit.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Plan and prepare to supply molten metal and additives to furnaces

1.1 Access, interpret and apply smelting documentation and ensure the work activity is compliant

1.2 Obtain, interpret and clarify and confirm work requirements before proceeding

1.3 Identify, address and report potential risks, hazards and environmental issues and implement control measures

1.4 Establish and maintain communications with other personnel

1.5 Coordinate with others at the site prior to commencement of, and during, the work activity

1.6 Carry out and record pre-start checks

2. Carry out crane operations for supply of molten metal and additives to furnaces

2.1 Prepare load for lift

2.2 Ensure no unauthorised entry to operating area

2.3 Select, fit and use auxiliary lifting devices and equipment

2.4 Carry out operations in cooperation with mobile plant and equipment

2.5 Perform correct, safe lifting and associated operations, above and with, operating furnaces containing molten metal

2.6 Pour molten metal into different size receivers

2.7 Contain molten metal when lifting and setting down

2.8 Eliminate swing when lifting and transporting molten metal containers to furnaces/converters

2.9 Maintain communications with other operations personnel

3. Carry out operator maintenance

3.1 Carry out gantry crane inspections and fault finding’

3.2 Carry out routine gantry crane maintenance tasks

3.3 Provide operator support during preparation for, during and on completion of major operator maintenance tasks

3.4 Process written records

4. Conduct housekeeping activities

4.1 Clean, check, maintain and store plant, tools and equipment

4.2 Report issues identified with plant, tools and equipment

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of supplying molten metal and additives to furnaces, including:

applying diagnostic techniques

using safe lifting techniques

works effectively with others to undertake and complete the supplying of molten metal and additives to furnaces that meets all of the required outcomes including:

complying with written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instructions and coordinate work activities

demonstrates completion of removing, repairing and refitting tyres and tubes that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

carrying out and recording pre-start checks

performing crane lifting

pouring molten metal into different sized receivers

eliminating swing when lifting and transporting

carrying out housekeeping activities

carrying out maintenance activities

The candidate must demonstrate knowledge in supplying molten metal and additives to furnaces through:

smelting operations and plant

site and equipment safety

crane operations

basic rigging and slinging

identifying crane equipment characteristics, technical capabilities and limitations

using site-specific signals for crane operations

determining volume/weights

site environmental issues for gantry cranes

hazard identification and risk management

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Plan and prepare to supply molten metal and additives to furnaces

1.1 Access, interpret and apply smelting documentation and ensure the work activity is compliant

1.2 Obtain, interpret and clarify and confirm work requirements before proceeding

1.3 Identify, address and report potential risks, hazards and environmental issues and implement control measures

1.4 Establish and maintain communications with other personnel

1.5 Coordinate with others at the site prior to commencement of, and during, the work activity

1.6 Carry out and record pre-start checks

2. Carry out crane operations for supply of molten metal and additives to furnaces

2.1 Prepare load for lift

2.2 Ensure no unauthorised entry to operating area

2.3 Select, fit and use auxiliary lifting devices and equipment

2.4 Carry out operations in cooperation with mobile plant and equipment

2.5 Perform correct, safe lifting and associated operations, above and with, operating furnaces containing molten metal

2.6 Pour molten metal into different size receivers

2.7 Contain molten metal when lifting and setting down

2.8 Eliminate swing when lifting and transporting molten metal containers to furnaces/converters

2.9 Maintain communications with other operations personnel

3. Carry out operator maintenance

3.1 Carry out gantry crane inspections and fault finding’

3.2 Carry out routine gantry crane maintenance tasks

3.3 Provide operator support during preparation for, during and on completion of major operator maintenance tasks

3.4 Process written records

4. Conduct housekeeping activities

4.1 Clean, check, maintain and store plant, tools and equipment

4.2 Report issues identified with plant, tools and equipment

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of supplying molten metal and additives to furnaces, including:

applying diagnostic techniques

using safe lifting techniques

works effectively with others to undertake and complete the supplying of molten metal and additives to furnaces that meets all of the required outcomes including:

complying with written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instructions and coordinate work activities

demonstrates completion of removing, repairing and refitting tyres and tubes that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

carrying out and recording pre-start checks

performing crane lifting

pouring molten metal into different sized receivers

eliminating swing when lifting and transporting

carrying out housekeeping activities

carrying out maintenance activities

The candidate must demonstrate knowledge in supplying molten metal and additives to furnaces through:

smelting operations and plant

site and equipment safety

crane operations

basic rigging and slinging

identifying crane equipment characteristics, technical capabilities and limitations

using site-specific signals for crane operations

determining volume/weights

site environmental issues for gantry cranes

hazard identification and risk management

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Access, interpret and apply smelting documentation and ensure the work activity is compliant 
Obtain, interpret and clarify and confirm work requirements before proceeding 
Identify, address and report potential risks, hazards and environmental issues and implement control measures 
Establish and maintain communications with other personnel 
Coordinate with others at the site prior to commencement of, and during, the work activity 
Carry out and record pre-start checks 
Prepare load for lift 
Ensure no unauthorised entry to operating area 
Select, fit and use auxiliary lifting devices and equipment 
Carry out operations in cooperation with mobile plant and equipment 
Perform correct, safe lifting and associated operations, above and with, operating furnaces containing molten metal 
Pour molten metal into different size receivers 
Contain molten metal when lifting and setting down 
Eliminate swing when lifting and transporting molten metal containers to furnaces/converters 
Maintain communications with other operations personnel 
Carry out gantry crane inspections and fault finding’ 
Carry out routine gantry crane maintenance tasks 
Provide operator support during preparation for, during and on completion of major operator maintenance tasks 
Process written records 
Clean, check, maintain and store plant, tools and equipment 
Report issues identified with plant, tools and equipment 
Access, interpret and apply smelting documentation and ensure the work activity is compliant 
Obtain, interpret and clarify and confirm work requirements before proceeding 
Identify, address and report potential risks, hazards and environmental issues and implement control measures 
Establish and maintain communications with other personnel 
Coordinate with others at the site prior to commencement of, and during, the work activity 
Carry out and record pre-start checks 
Prepare load for lift 
Ensure no unauthorised entry to operating area 
Select, fit and use auxiliary lifting devices and equipment 
Carry out operations in cooperation with mobile plant and equipment 
Perform correct, safe lifting and associated operations, above and with, operating furnaces containing molten metal 
Pour molten metal into different size receivers 
Contain molten metal when lifting and setting down 
Eliminate swing when lifting and transporting molten metal containers to furnaces/converters 
Maintain communications with other operations personnel 
Carry out gantry crane inspections and fault finding’ 
Carry out routine gantry crane maintenance tasks 
Provide operator support during preparation for, during and on completion of major operator maintenance tasks 
Process written records 
Clean, check, maintain and store plant, tools and equipment 
Report issues identified with plant, tools and equipment 

Forms

Assessment Cover Sheet

RIIPSM306D - Supply molten metal and additives to furnaces
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIPSM306D - Supply molten metal and additives to furnaces

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: